ENGINEERING THE PROCESS BEHIND THE PRODUCT
The right moulded-fiber product begins with the right technology.
MOULDED FIBER MANUFACTURING: AN ENGINEERED PROCESS BEYOND SIMPLE PULP FORMING
Manufacturing moulded fiber is not simply about forming pulp into a shape. It is a carefully engineered process involving:
Raw-material preparation, Pulp conditioning, Forming, Dewatering, Drying, Hot pressing, trimming, inspection, stacking and automation – configured around the overall requirements and production volume of the final product.
BUILDING THE TECHNOLOGY PATHWAY: FROM PRODUCT NEEDS TO PRODUCTION REALITY
From individual machines to complete production lines, we help build the technology pathway behind the product.
Through our association with BeSure Technology, Disruptiventures connects product requirements with the appropriate manufacturing technology, production-line configuration and tooling strategy.
MOULDED FIBER PRODUCTION LINES
FULLY AUTOMATIC TABLEWARE PRODUCTION LINE
High-Volume Forming. Precision Hot Pressing. Consistent Output.
Moulded-fiber tableware requires controlled forming, drying and hot pressing to achieve the required shape, strength, surface finish and dimensional consistency.
BeSure’s tableware systems can process pulp derived from materials such as bagasse, bamboo, wood, reed and straw, depending on the selected process configuration.
Core Technology
1. Able to finish mesh replacement within as short as 5 mins
2. Screen frame transfer method is adopted,which reduces the consumption of vacuum and compressed air; less hole blocking chances and time for mold maintenance extended by 1-2 months; black spots over the products avoided.
3. Fully automatic design, forming, hot pressing, trimming, stacking four processes completed automatically in one machine.
4. Driven Method: Servomotor + high precison reducer + pneumatic system
Post-treatment can include processes such as edge lamination, coating and printing where required.
Scalable Production
BeSure offers tableware configurations across different production capacities. Its published examples include systems around 4 TPD, 6 TPD, 12 TPD , 36 TPD and higher-capacity configurations, with final capacity dependent on product design, weight, mould configuration and operating conditions.
The technology scales with the manufacturing objective.
FULLY AUTOMATIC HIGH END PACKAGING PRODUCTION LINE
Precision Manufacturing for High-Value Products
High-end moulded-fiber packaging demands a different level of control.
The technology must accommodate fine geometry, dimensional accuracy, surface quality, product fit and repeatability.
BeSure’s high-precision technology is designed for applications including fine-art packaging, premium product packaging and selected high-precision products such as cup lids.
Technology Highlight
- Superior speed, high precision, good controllability, with pre-press function, able to produce small-angle products;
- High repeat positioning accuracy, suitable for various complex products
- Unique positioning device, with rapid mold replacement, shortening the production cycle.
- Fully automatic design, forming, hot pressing, trimming, stacking four processes completed automatically in one machine. Servo motor + precision reducer for the driving mode of the fully automatic machine.
- Servo motor + precision reducer transmission+ pneumatic control + Hydraulic pressurization for the driving mode.
- Producing the negative angle products in one time.
- Operation and maintenance the whole line with intelligent data, saving labor cost (forming, hot pressing, trimming, punching, visual inspection, sorting, packing and stacking are with fully automatic operation for cup lid line).
Certain BeSure high-end configurations integrate forming, hot pressing, trimming, punching, inspection, sorting, packing and stacking into an automated production flow.
Scalable Production
From premium electronics , cosmetic , food & beverage packaging to selected consumer-product applications, the technology can be configured around the product geometry and required presentation standard.
Built for Products Where Precision Matters:
FULLY AUTOMATIC INDUSTRIAL PACKAGING PRODUCTION LINE
100% eco friendly alternative to EPS (thermocol) and a replacement for single use plastic packaging..
Moulded-fiber industrial packaging requires precision forming, controlled drying and finishing processes to achieve the required strength, cushioning, dimensional accuracy and product protection for industrial applications.
BeSure’s industrial packaging systems can process pulp derived from materials such as Old corrugated carton, Waste newspaper, Old magazines paper depending on the selected process configuration and product requirements.
Core Technology
1. With high degree of automation combining forming, drying and hot pressing automatically, saving labor and reducing land occupation.
2. Forming machine is with reciprocating structure, wet product by suction forming, and then automatically trnasferred into the drying system for being dried.
3. Using drying system with high efficiency and energy saving
3. High-performance moisture removal system, low energy consumption
4. Flexible for different products with strong adaptability
Scalable Production
BeSure offers industrial packaging configurations across different production capacities. Its published examples include systems around IP 3000, IP 5000, IP 6000 , IP 8000, with final capacity dependent on product design, weight, mould configuration and operating conditions.
The technology scales with the manufacturing objective.
FULLY AUTOMATIC EGG TRAY PRODUCTION LINE
High-Volume Forming & Consistent Output.
Moulded-fiber egg trays are designed to provide reliable protection, efficient handling and sustainable packaging for eggs during storage, transportation and distribution.
BeSure Technology’s egg tray lines are engineered for consistent forming, controlled drying and high-speed production, delivering trays with uniform cell geometry, strength and dimensional stability while utilizing recycled and renewable fiber materials.
Core Technology
- Automatic high-speed rotary machine, using SEW motor from Germany + precision reducer + mechanical
mechanism, reducing the number of rotary faces and mold quantities, with cost reduced - Multi-layer drying line: thermal efficiency up to 60%, tail gas circulation, high efficiency and energy saving.
- Forming machine is with 4-face/ 6-face rotary structure, wet product by suction forming, and then automatically transferred into the drying system for being dried.
- To dry products by reducing the water content from 70% to 8%. The dried products shall slide into
conveyor belt through plucking device and turnover mechanism - To PLC and touch screen to automatically control the forming system, drying system, vacuum system, and auto drain system
- With one machine , you can produce Egg tray , fruit tray & coffee cup holder by changing molds
The line can be configured for different egg tray capacities, product designs and production volumes, providing an efficient and scalable solution for modern molded-fiber packaging operations../6
Scalable Production
BeSure offers egg tray configurations across different production capacities. Its published examples include systems around ET 1800 , ET 3600, ET 6000 , ET 7200 and higher-capacity configurations, with final capacity dependent on product design, weight, mould configuration and operating conditions.
The technology scales with the manufacturing objective.
FULLY AUTOMATIC EGG CARTON PRODUCTION LINE
High-Volume Forming ,Consistent Output.
Moulded-fiber egg cartons combine product protection, functional design and sustainable packaging to safely secure eggs throughout handling, storage and transportation.
BeSure Technology’s egg carton lines are engineered for precise forming, efficient drying and consistent production, delivering cartons with accurate cell geometry, structural strength, cushioning performance and reliable dimensional stability.
Core Technology
- Forming machine is with 4 face / 8 face rotary structure, wet product by suction forming, and then automatically transferred into the drying system for
being dried. - Pre-heat device, using the exhaust from the drying system to preheat the wet products, improve the temperature of wet products and reduce the water content, thus bring lower drying cost.
- with 24%lower consumption compared with traditional Multi-layers drying system.
- Hot pressing for enhanced finish & rigidity
- Equipped with sliding platform for mold assembly and maintenance.
- PLC and touch screen to automatically control the forming system, drying system, vacuum system, and auto drain system.
- STACKING AND HOT-PRESS SYSTEM – To convey, hot-press and stack the dried products, and then to press tight for benefit of transportation.
- HIGH SPEED EGG CARTON LABELING MACHINE – HIGH SPEED, HIGH CAPACITY.SINGLEMACHINE CAPACITY REACH 50PCS / MINUTE
- Egg Carton Labelling Machine
The line can be configured for different carton formats, cavity configurations, product designs and production capacities, providing a scalable solution for modern sustainable egg packaging.
Scalable Production
BeSure offers egg carton configurations across different production capacities. Its published examples include systems around EC 3600, EC 5400 , EC 9600 with final capacity dependent on product design, weight, mould configuration and operating conditions.
The technology scales with the manufacturing objective.
MEDICAL CONTAINER PRODUCTION LINE URINAL PULP MOLDING MACHINE
High-Volume Forming. Precision Hot Pressing. Consistent Output.
Moulded-fiber urinals offer a sustainable, hygienic and practical solution for temporary, medical and emergency sanitation applications. The products are engineered for reliable shape retention, functional performance and efficient disposal.
BeSure Technology’s urinal production lines integrate precision forming, controlled drying and finishing technologies to deliver products with consistent geometry, structural integrity, smooth surfaces and reliable production quality.
Core Characteristics
1. One size fits all – the individual dispensing case is designed to fit current dispensers and holders.
2. Steady when standing due to flat bottom surface.
3. Additional flexibility – the urinal has a flat rear end surface, allowing it to stand on end.
4. Enhanced patient comfort and easy pouring thanks to the smooth finish opening.
5. Single use for increased hygiene and reduced risk of cross contamination.
6. Easy to carry when full.
7. Controlled pouring.
8. Maceratable for quick and easy handling and disposal.
9. Fit easily between patient’s legs.
10. Can be turned on its bottom to prevent spills
The line can be configured according to product design, material requirements and production capacity, providing a scalable solution for modern sustainable sanitation products.
SCALABLE PRODUCTION :
BeSure offers exclusive fully automatic urinal production line with production capacity of 1350 Pcs/Hr.
The technology scales with the manufacturing objective.